Mga Application ng Crusher Wear Parts
Ang mga bahagi ng pagsusuot ay pinili laban sa tungkulin, hindi laban sa crusher nameplate. Ito ang pitong sektor ng aplikasyon na aming ibinibigay, kasama ang kagamitan, ang karaniwang mga mekanismo ng pagsusuot, ang mga materyal na grado na angkop sa bawat isa, at ang aming karanasan sa tungkuling iyon.
Kung Saan Ginagamit ang Mga Bahagi Namin
Pumili ng sektor upang makita ang kagamitan, magsuot ng mga bahagi, tipikal na mga materyales sa feed, mga kondisyon ng pagsusuot at patnubay sa pagpili ng materyal para sa tungkuling iyon.
Pagmimina & Pagproseso ng Mineral
Pangunahin at pangalawang pagdurog ng matigas na metal ores
Pag-quarry & Pinagsama-samang Produksyon
Granite, basalt, limestone at river stone aggregate na mga halaman
Produksyon ng Semento
Pagdurog ng apog, clinker grinding at mill internals
uling & Power Generation
Pagdurog ng karbon, pulverizing at flue gas desulphurization
Nire-recycle & Demolisyon
kongkreto, aspalto at basurang demolisyon ng konstruksyon
Konstruksyon & Mga gawaing lupa
Bucket na ngipin, cutting edge at ground-engaging tools
Pagpili ng Bahagi ng Magsuot & Reference Service Life ayon sa Application
Ang talahanayan sa ibaba ay ang lohika ng pagpili na inilalapat namin sa pagsasanay: aplikasyon, materyal ng feed, uri ng pandurog, magsuot ng bahagi, inirerekomendang grado, reference na saklaw ng buhay ng serbisyo at ang mga kondisyon ng pagpapatakbo na nagtutulak sa resulta.
| Aplikasyon | Naproseso ang Materyal | Pandurog / Mill | Magsuot ng Bahagi | Inirerekomendang Marka | Buhay ng Serbisyo ng Sanggunian | Mga Pangunahing Kundisyon sa Operasyon |
|---|---|---|---|---|---|---|
| Pangunahing pagdurog | Granite, basalt at matigas na bato | Sumakay ng crusher (PE / C serye) | Naayos na & swing jaw plates | Mn18Cr2 | 500 – 900 h | Pakainin hanggang 600 mm, mataas na abrasive igneous rock, mabigat na pag-load ng epekto |
| Pangunahing pagdurog | Limestone at low-abrasion na bato | Sumakay ng crusher | Naayos na & swing jaw plates | Mn13Cr2 | 900 – 1,500 h | Mas mababang abrasiveness, katamtamang epekto, mas mataas na throughput kada oras |
| Pangunahing pagdurog | Napakatigas na ore, malalaking section liners | Gyratory crusher | Malukong & manta | Mn22 | 500 – 900 h | Napakataas na compressive strength ore, ang paglaban sa crack ay inuuna kaysa sa tigas ng ibabaw |
| Pangalawa / tersiyaryo | basalt, granite, matigas na pinagsama-samang | Cone crusher (HP / GP / Symons) | Mantle & bowl liner | Mn18Cr2 | 600 – 1,000 h | Nakasaradong setting sa gilid 10 – 25 mm, nakasasakit na feed, kailangan ng pantay na pamamahagi ng materyal |
| Pagdurog ng epekto | Limestone, mababang-silica aggregate | HSI impactor | Blow bars | Mataas na chrome Cr26 | 250 – 500 h | Mababang nilalaman ng silica, kinokontrol ng tramp metal, abrasion-dominant wear |
| Nire-recycle | Demolition concrete at aspalto | HSI impactor / mobile unit | Blow bars | Mataas na chrome Cr20 o Mn18Cr2 | 150 – 350 h | Reinforcing bar at tramp metal na naroroon - pinili ang grado laban sa kinakailangan sa katigasan |
| Semento | Limestone at klinker | Pandurog ng martilyo | Mga ulo ng martilyo | Mataas na chrome Cr26 | 600 – 1,200 h | Mainit na nakasasakit na feed, mababang epekto, pantay na gradong materyal |
| Paggiling | Klinker at ore | gilingan ng bola | Mga liner ng mill | Mn13Cr2 / Cr-Mo haluang metal na bakal | 6,000 – 10,000 h | Abrasive slurry na may mababang epekto ng enerhiya, patuloy na operasyon sa pagitan ng pagsara ng mill |
Paano Basahin ang Talahanayan na Ito
Ang mga bilang ng buhay ng serbisyo na ipinapakita sa seksyong ito ay mga saklaw ng sanggunian para sa mga layunin ng pagpili, batay sa karaniwang mga resulta sa karaniwang mga aplikasyon. Ang aktwal na buhay ng serbisyo ay nakasalalay sa materyal ng feed, materyal na tigas at abrasiveness, laki ng feed, setting ng pandurog at mga kondisyon ng pagpapatakbo. Ang mga resulta mula sa isang partikular na aplikasyon ay hindi dapat ituring bilang isang garantisadong halaga para sa bawat aplikasyon.
Ang mga hanay ng sanggunian ay pinagsama-sama mula sa karaniwang karanasan sa aplikasyon sa maihahambing na mga tungkulin sa pagdurog at paggiling. Ang mga kemikal at mekanikal na halaga ay karaniwang mga hanay para sa bawat grado — ang aktwal na mga halaga para sa iyong order ay nakumpirma sa sertipiko ng mill at ulat ng inspeksyon na ibinigay para sa init na iyon.
Kung masasabi mo sa amin ang iyong feed material, modelo ng pandurog, saradong setting sa gilid at kasalukuyang agwat ng pagbabago, magrerekomenda kami ng grado laban sa iyong aktwal na tungkulin sa halip na laban sa isang pangkalahatang talahanayan. Ipadala sa amin ang iyong data ng aplikasyon.
Pagmimina & Pagproseso ng Mineral
Pangunahin at pangalawang pagdurog ng matigas na metal ores
bakal, tanso, ginto, Ang manganese at zinc ores ay kabilang sa pinakamahirap at pinaka-nakasasakit na feed sa industriya. Ang mga bahagi ng pagsusuot sa mga circuit ng pagmimina ay dapat makaligtas sa mabigat na epekto sa pangunahing yugto at nakasasakit na slurry sa mga circuit ng paggiling, madalas sa isang 24 na oras na duty cycle.
Karaniwang Kagamitan
- Pangunahing gyratory crusher
- Mga pandurog ng panga (PE at C series)
- Pangalawa at tersiyaryong cone crusher (HP, GP, Sandvik CH, Symons)
- SAG at AG mills
- Mga ball mill para sa pinong paggiling
- Mga vibrating screen at apron feeder
Mga Bahagi ng Karaniwang Suot
- Gyratory concaves at mantles
- Mga plato ng panga, cheek plates at toggle seats
- Mga cone mant at bowl liners
- Mill liner at lifter bar
- Chute, hopper at bin liner
- Screen deck at feeder wear plates
Mga Karaniwang Materyales na Naproseso
- iron ore
- mineral ng tanso
- Ginto at pilak na mineral
- Manganese ore
- Sink at lead ore
- Hard rock overburden
Magsuot ng Kondisyon
- Napakataas na compressive strength ore
- Mabigat na epekto na naglo-load sa pangunahing yugto
- Abrasive slurry at fine sa grinding circuits
- Tuloy-tuloy na 24 na oras na operasyon na may masikip na shutdown window
Pagpili ng Materyal
Mn18 at Mn18Cr2 para sa cone at jaw liner kung saan ang epekto at abrasion ay parehong makabuluhan. Mn22 para sa napakalaking pangunahing gyratory liners kung saan mahalaga ang crack resistance kaysa sa maximum hardness. High chrome alloy para sa chute, hopper at bin liners kung saan nangingibabaw ang sliding abrasion at mababa ang impact.
Ang Aming Karanasan sa Application na Ito
Magsuot ng mga bahagi na ibinibigay sa mga minahan ng metal at mga planta sa pagpoproseso ng mineral para sa gyratory, panga at cone crushers, ginawa sa mga dimensyon ng OEM at sa mga drawing ng mill-liner ng customer. Parts are matched to the site feed size and crusher setting rather than supplied as a single generic grade.
Pag-quarry & Pinagsama-samang Produksyon
Granite, basalt, limestone at river stone aggregate na mga halaman
Aggregate plants are the largest single market for crusher wear parts. Cost per ton of finished aggregate is decided almost entirely by how long jaw plates, cone liners and blow bars last between change-outs.
Karaniwang Kagamitan
- Mga pandurog ng panga (PE, C series and mobile units)
- Pangalawa at tersiyaryong cone crusher
- Horizontal shaft impactors (HSI)
- Vertical shaft impactors (VSI)
- Vibrating screens
- Pan and grizzly feeders
Mga Bahagi ng Karaniwang Suot
- Fixed and swing jaw plates
- Cone mantles, bowl liners and concaves
- Blow bars and impact plates
- Cheek plates, side liners and toggle plates
- Screen deck wear liners
- Feeder and chute liners
Mga Karaniwang Materyales na Naproseso
- Granite
- basalt
- Limestone
- River stone and gravel
- Andesite
- Gabbro and dolomite
Magsuot ng Kondisyon
- Highly abrasive igneous rock such as granite and basalt
- Repeated high-impact loading in jaw and cone chambers
- Frequent change-outs that directly drive cost per ton
- Feed size variability from quarry blasting
Pagpili ng Materyal
Mn18Cr2 for jaw plates and cone liners in granite and basalt, where the combination of impact and abrasion is most severe. Mn13Cr2 for limestone and other lower-abrasion feeds, where chromium-alloyed manganese gives better wear resistance than plain Mn13. High chrome Cr20 to Cr26 blow bars for limestone and low-silica aggregate.
Ang Aming Karanasan sa Application na Ito
Jaw plates supplied with tooth profiles matched to the feed — standard, coarse corrugated and heavy-duty — so that grip and throughput are balanced against wear life. Cone liners manufactured to OEM dimensions for Symons, HP, GP and Trio series, with chamber profiles kept to original geometry.
Produksyon ng Semento
Pagdurog ng apog, clinker grinding at mill internals
Cement plants combine abrasion-dominant wear with elevated temperature and almost no unplanned downtime tolerance. Shutdown windows are planned months in advance, so wear life has to be predictable as well as long.
Karaniwang Kagamitan
- Jaw and gyratory primary crushers
- Hammer crushers for limestone
- HSI impactors
- Ball mills for raw meal and clinker
- Vertical roller mills
- Clinker coolers and grate plates
Mga Bahagi ng Karaniwang Suot
- Hammer heads and crusher rings
- Blow bars and impact plates
- Mill liner at lifter bar
- Grinding rings, rollers and table liners
- Grate plates and diaphragm plates
- Cooler grate and chute liners
Mga Karaniwang Materyales na Naproseso
- Limestone
- Clay and marl
- Shale
- Cement clinker
- Gypsum
- Granulated blast furnace slag
Magsuot ng Kondisyon
- Hot and abrasive clinker
- Evenly graded feed with controlled tramp metal
- Continuous operation between planned shutdowns
- Elevated temperature in the grinding zone
Pagpili ng Materyal
High chrome Cr26 hammer heads and blow bars for limestone and clinker, because wear there is abrasion-dominant with limited impact. Mn13Cr2 and chromium-molybdenum alloy steel for mill liners in cement grinding, where a balance of toughness and wear resistance is needed. Heat-resistant grades are selected where the part operates at elevated temperature.
Ang Aming Karanasan sa Application na Ito
Mga ulo ng martilyo, blow bars and mill liners manufactured to cement plant drawings, including mill-specific bolt patterns, liner thickness and lifter geometry. Hardness and chemical reports are issued for every batch, and heat treatment records are kept with the heat number so that a plant can trace a liner back to its production data.
uling & Power Generation
Pagdurog ng karbon, pulverizing at flue gas desulphurization
Coal handling and pulverising equipment runs at high throughput with a mixture of impact and abrasion. Wear parts here are usually replaced on a schedule tied to unit outages, so consistency between batches matters as much as absolute wear life.
Karaniwang Kagamitan
- Ring hammer crushers
- Reversible hammer mills
- Coal pulverisers and bowl mills
- Roller mills
- Limestone mills for FGD
- Ash handling and conveying equipment
Mga Bahagi ng Karaniwang Suot
- Hammer heads and crusher rings
- Pulveriser rolls and grinding rings
- Wear plates and liners
- Mill table liners
- Chute and hopper liners
- Fan and classifier wear parts
Mga Karaniwang Materyales na Naproseso
- Bituminous coal
- Sub-bituminous coal
- Lignite
- Limestone for FGD
- Bottom ash
- Fly ash
Magsuot ng Kondisyon
- Combined impact and abrasion duty
- Variable moisture content in the feed
- Elevated temperature in pulverising zones
- High volume throughput with scheduled replacement windows
Pagpili ng Materyal
High chrome alloy for pulveriser rolls, rings and table liners where abrasion dominates. Mn13Cr2 and Mn18Cr2 for crusher hammers where impact loading is significant. Hardened carbon and low-alloy cast steel for housings, supports and structural wear plates where toughness and weldability are required.
Ang Aming Karanasan sa Application na Ito
Ring hammers and crusher rings supplied to power stations and coal preparation plants in standard mill series sizes and to plant drawings. Where a plant has previously used a single grade for all wear parts, parts are reviewed by position so that the grade matches the wear mechanism at that specific point.
Nire-recycle & Demolisyon
kongkreto, aspalto at basurang demolisyon ng konstruksyon
Recycling and demolition feeds are unpredictable by nature. Reinforcing bar, tramp metal and mixed material mean that toughness often matters more than maximum surface hardness, because a cracked blow bar stops the plant immediately.
Karaniwang Kagamitan
- HSI impactors and mobile crushing units
- VSI crushers for shaping
- Shredders for C&D waste
- Material separators and magnets
- Screens and conveyors
Mga Bahagi ng Karaniwang Suot
- Blow bars and impact plates
- Side and rotor liners
- Shredder hammers and rotor wear plates
- Grate bars and breaker plates
- Chute and hopper liners
Mga Karaniwang Materyales na Naproseso
- Demolition concrete
- Reinforced concrete
- Reclaimed asphalt pavement
- Brick and masonry
- Mixed construction and demolition waste
Magsuot ng Kondisyon
- High impact from rebar and tramp metal
- Highly abrasive crushed concrete
- Unpredictable feed composition
- Frequent stops if a part fails by cracking rather than wearing
Pagpili ng Materyal
High chrome Cr20 to Cr26 blow bars where tramp metal is controlled and abrasion dominates. Martensitic alloy steel or Mn18Cr2 where heavy rebar impact is expected and toughness must take priority. Mn13Cr2 for side liners, impact plates and grate bars.
Ang Aming Karanasan sa Application na Ito
Blow bars produced for standard HSI rotor series with matched weight tolerance so that rotor balance is maintained, supplied in both high chrome and impact-resistant grades. Where a customer has moved from a hard but brittle grade to a tougher grade, the operating cost is reviewed against change-out frequency rather than against part price alone.
Konstruksyon & Mga gawaing lupa
Bucket na ngipin, cutting edge at ground-engaging tools
Ground-engaging tools wear by sliding abrasion with intermittent high-impact loading. The right balance between work-hardening toughness and surface hardness decides both the wear rate and whether a tooth bends or snaps.
Karaniwang Kagamitan
- Hydraulic excavators
- Wheel loaders
- Draglines and face shovels
- Bulldozers and rippers
- Crushing buckets and screening buckets
Mga Bahagi ng Karaniwang Suot
- Bucket teeth and adapters
- Cutting edges and end bits
- Bucket liners and heel shrouds
- Ripper tips and shanks
- Wear plates and chute liners
Mga Karaniwang Materyales na Naproseso
- Soil and clay
- Sand and gravel
- Blasted rock
- Demolition debris
- Coal and slag
Magsuot ng Kondisyon
- Abrasion-dominated sliding wear
- Intermittent high-impact loading on rock
- Combined wear from ground engagement and material flow
- Parts often changed in the field, so fitment accuracy matters
Pagpili ng Materyal
Mn13 and Mn13Cr2 for bucket teeth, adapters, cutting edges and ripper tips, where work hardening under load gives long life with good resistance to bending. High chrome alloy for bucket and chute liners where sliding abrasion dominates and no impact is expected.
Ang Aming Karanasan sa Application na Ito
Bucket na ngipin, adapters and wear plates supplied in standard machine sizes and to customer drawings, with part numbers and bolt-hole patterns matched to the original fitment so that existing pins, locks and hardware can be reused.
Tell Us Your Application and We Will Recommend a Grade
Send your feed material, modelo ng pandurog, closed side setting and current wear part life. We will come back with a material and profile recommendation, price and lead time.
Related Technical Information
Wear parts are selected on material, application and quality data together. These pages cover each part of that decision.
Mga produkto
Crusher wear parts by equipment type — jaw, cone, impact, hammer, grinding mill and custom castings.
Magbasa pa →Mga materyales
Mn13, Mn18, Mn22, Mn13Cr2, Mn18Cr2, high chrome alloy iron and carbon steel — chemistry, hardness and where each grade belongs.
Magbasa pa →Paggawa
The nine controlled production steps from pattern making to final packing, and why each step is controlled.
Magbasa pa →Kalidad
Raw material inspection, chemical analysis, hardness and mechanical testing, dimensional inspection and traceability.
Magbasa pa →Pag-aaral ng Kaso
Application profiles showing how grade and profile selection changed wear life in real crushing duties.
Magbasa pa →